I have a number of quite decent pallets that have been stored outside since 2008, they are sturdy, the ones used to deliver concrete blocks rather than the lightweight type.

They''ve taken on a nice patina of age and yesterday I used a few of them to make a table.

You should be able to pick up pallets at your local tip or 'decheterie'. If you decide to have a go, please post your projects on SFN as a blog post, or just here in the comments below!

Here's how I did it;

 

The raw materials, I actually used three in the end.

 

 

 

 

 

 

 

 

First I cut the pallets using a table saw, this isn't strictly necessary, you can disassemble them with a hammer and bolster.

Then I tried removing the nails with a claw hammer, this was useless as most of the rusty heads stripped off and I was left with just the body of the nail still intact.

It was much easier and faster to cut them off with an angle grinder. There are loads of them!

I ran everything through the table saw to trim the edges so that all the boards were exactly the same width, again this step could be skipped if you don't have a table saw. This is the timber I was left with from two pallets, I had to do a third in the end as I was making it up as I went along. I had no initial design, I wanted to have a look at what I had to work with before making and style decisions.

I made a rough sketch primarily so I had some dimensions to work with that would suit the size of the timber I had available and assembled the frame.

Still not decided on how the legs would look, I screwed some on anyway to make working on the table top easier. I've added an inner frame 20mm lower which will hold the boards in place for the top. I was initially intending to place the boards across the table, that would have been easier as they would all have been the same length. I decided they would look better long ways though, so I added a couple of supports.

Then I began gluing and nailing the boards to the inner frame and lateral supports, some screwed from beneath too.

I cut the center ones thinner, so I wasn't left with really narrow strip on one side.

I moved the legs to the inside of the frame and added to braces, they do offer some strength to the table but they are mainly cosmetic. Kept the moss that was growing on one of the boards too!

 

I gave the top a quick sand with 120 grit paper, not too much though as I wanted to retain the patina and gave the whole thing two coats of V33 Aquastop. Done!

Total cost;

v33 Aquastop €23

Handful of screws and nails, about a fiver!

See also 'How to make a Beach Bar from discarded pallets'!

 

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Tags: , , , design, eco, furniture, green, pallet, sustainable, table , Building, Design, Eco, Green, Innovation, Materials, Recycled, Sustainable, More…architecture, bar", pallet, table, tiki

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Comment by Robert Carruthers on July 23, 2014 at 20:20

Love it.....Indestructibles is also a great site for ideas, love the table tho...

Comment by Lis Steeden on July 23, 2014 at 14:59

Looks great -

...if you look at Pinterest there's a lots of DIY stuff including how to make things out of pallets and lots more... you'll get some amazing ideas and often they come with full instructions... :)


Admin
Comment by James Higginson on July 23, 2014 at 9:42

I get mine, from various places. A local factory sometimes, or the tip if they are in a helpful mood, or I buy them from small ads on The Bon Coin

Comment by Stuart Wilson on July 23, 2014 at 9:25

Where can I get pallets?

Comment by Arwel Richards on March 21, 2014 at 12:21

I'm impressed ! You've added another project to my increasingly long list of projects I've got in mind for when I move to Britanny in the next few weeks

Comment by elaine brett on March 20, 2014 at 16:13
That table is gorgeous - you are a talented man - it's so satisfying when you up-cycle into a thing of beauty -AND very practical
Comment by Sheila Tchistoganoff on January 30, 2014 at 16:17

I just made a BBQ table out of pallets & some odds & ends .

Now all we need is some sunshine to get the BBQ out .


Admin
Comment by James Higginson on October 28, 2013 at 9:48

Doing well thanks Annie, I don't think Catharine would say the same though!

Comment by Annie Jones on October 28, 2013 at 9:45

 It's great!how is the foot?


Admin
Comment by James Higginson on September 19, 2013 at 9:24

Thanks Pamela :)

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