Making a table from discarded pallets

I have a number of quite decent pallets that have been stored outside since 2008, they are sturdy, the ones used to deliver concrete blocks rather than the lightweight type.

They''ve taken on a nice patina of age and yesterday I used a few of them to make a table.

You should be able to pick up pallets at your local tip or 'decheterie'. If you decide to have a go, please post your projects on SFN as a blog post, or just here in the comments below!

Here's how I did it;

The raw materials, I actually used three in the end.

First I cut the pallets using a table saw, this isn't strictly necessary, you can disassemble them with a hammer and bolster.

Then I tried removing the nails with a claw hammer, this was useless as most of the rusty heads stripped off and I was left with just the body of the nail still intact.

It was much easier and faster to cut them off with an angle grinder. There are loads of them!

I ran everything through the table saw to trim the edges so that all the boards were exactly the same width, again this step could be skipped if you don't have a table saw. This is the timber I was left with from two pallets, I had to do a third in the end as I was making it up as I went along. I had no initial design, I wanted to have a look at what I had to work with before making and style decisions.

I made a rough sketch primarily so I had some dimensions to work with that would suit the size of the timber I had available and assembled the frame.

Still not decided on how the legs would look, I screwed some on anyway to make working on the table top easier. I've added an inner frame 20mm lower which will hold the boards in place for the top. I was initially intending to place the boards across the table, that would have been easier as they would all have been the same length. I decided they would look better long ways though, so I added a couple of supports.

Then I began gluing and nailing the boards to the inner frame and lateral supports, some screwed from beneath too.

I cut the center ones thinner, so I wasn't left with really narrow strip on one side.

I moved the legs to the inside of the frame and added to braces, they do offer some strength to the table but they are mainly cosmetic. Kept the moss that was growing on one of the boards too!

I gave the top a quick sand with 120 grit paper, not too much though as I wanted to retain the patina and gave the whole thing two coats of V33 Aquastop. Done!

Total cost;

v33 Aquastop €23

Handful of screws and nails, about a fiver!

Tags: , , , design, eco, furniture, green, pallet, sustainable, table , Building, Design, Eco, Green, Innovation, Materials, Recycled, Sustainable, More…architecture, bar", pallet, table, tiki

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Admin Comment by James Higginson on May 22, 2013 at 10:47: Thanks Victoria! Yes I can make you one if you want :) email me if you like james@kingswharf.net

Comment by Victoria Lewis on May 22, 2013 at 10:35: Love your pallet table - do you take orders?

Admin Comment by James Higginson on May 14, 2013 at 21:22: I have a new project in the pipeline, I have just dismantled 10 pallets to make a beach bar, let me have your suggestions please, I want to fit the plancha in there and maybe a fridge but need your ideas for the perfect beach bar!

Comment by steve Clinton on April 24, 2013 at 21:59: Nice job ..

Admin Comment by James Higginson on April 24, 2013 at 12:38: Will do H :)

Comment by Helen Aurelius-Haddock on April 24, 2013 at 12:34: Hi James - can you put some edited highlights / link/ photo on the Hand Made group - all crafts welcomed!

The table is fab everyone, as I have seen it "up close"!!!

Comment by neil whitehead on April 17, 2013 at 17:14: great but here is a whole house made of them.The finish of the wood looks a bit suspicious though.

Admin Comment by James Higginson on April 17, 2013 at 16:37: Thanks! You might like this too Gerda http://www.survivefrance.com/profiles/blogs/making-a-cupboard-from-...

Comment by Gerda Bolton - de Bie on April 17, 2013 at 14:56: LOVE that idea!!

Admin Comment by James Higginson on September 7, 2012 at 9:06: Recycled timber wall project is now completed, please have a look here

Thanks!

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